Wood Based Panels International
E-mail Updates
RSS


>
*LP sales of wood products up 9% *Sonae reduces loss in first quarter *India to promote responsible forest management *Wood products industry leaders take to Capitol Hill *Formaldehyde-free panel products *FMC China 2012 to run with FMC Premium *Ainsworth reports higher OSB volumes and prices *Ligna 2013 to focus on skilled worker shortage *Latin American panel producer explores modified wood panels *Premier buys Ireland-based Brooks Group *Thermopal sets strict standards in formaldehyde emissions *ORIS OSB project chooses Carmanah *GKD expands global presence by opening subsidiary in India *Xylexpo below par proves a disappointment *New Moralt business emerges with Anglo-German support *Norbord's North American operations overtake European divisions *Parquet markets present polarised picture *Weyerhaeuser reduces wood product division losses *Second OSB plant for Dieffenbacher in China *Latvijas Finieris celebrates 20th anniversary *Istanbul woodfibre conference with field trips *UKFPA appoints Hazel Newman *Indian plywood conference and a Golden Jubilee *Siempelkamp comes to the rescue of Pallmann *Berneck starts board production on second MDF plant at Curitibanos *Dieffenbacher to design new pellet plant *Masisa to acquire resin production assets from Arclin *Pöyry to publish investor report on Asia Pacific panel and surfacing industry *US demand for siding to exceed 960 million m2 in 2016 *Teknos first to offer 12 year coating warranty for Medite Tricoya *Wood pellets exports from US and Canada to Europe reach record high *Norbord goes live with new UK website *GP and Sherwood Lumber enter engineered wood products distribution agreement *Schelling’s interaction of saws and storage raises productivity and lowers costs *New marketing manager for Coillte Panel Products *Weyerhaeuser engineered wood business grows *Wood fibre flooring and panels suspended *Canada Wood gets behind Wood Awards *Masisa invests US$40m at sites in south east of Brazil *Arauco to raise low pressure panel laminating capacity in Brazil by 50% *Pfleiderer profits grow as parent company files for insolvency *Masisa plant closures and re-modernisation *Homag sales rise but group still records net loss *Arauco and Unilin link up in flooring deal in Brazil *Entrepreneurs spearhead project to build MDF plant *Hans Theodor Pfleiderer relinquishes posiktion on superviksory board *Egger invests in new continuous laminate press *Speciality oil lfor continous fibreboard presses *Interprint wins prestigious award *Mathias Fischer becomes sales director of GreCon *OSB campaign is JOSB well done, says Norbord *First melamine embossing line *Reeta Kaukiainen joins Metsä Group *Joint development between BASF and Finsa *BASF increases its prices for resins and dispersions *Chris Sutton to chairman TTF NPPD *Metso orders pour in for fibreboard industry *Everything you need to know about SEWP *Arauco halts MDP production in Curitiba *Third Coe dryer for Martco plywood plant at Chopin *Successful 2011 for Dieffenbacher Group *Dates for GreCon seminars *Floraplac to install new thin fibreboard production line *Italian woodworking machinery has positive 2011 *AWC statement on Obama’s biobased product procurement memorandum *Potlatch names Eic J Cremers as executive vice president and cfo *TTF engineered wood products division has first meeting *German ZOW attracts 17,500 visitors *Kronospan spends £5.5m on UK embossing first *It’s another “tough year” for LP *Latvian plywood mill hit by fire *Biggest orders yet for Raute from Chile *Weyerhaeuser predicts better wood products performance *Metsäliitto predicts challenging wood products outlook *Canfor ceo writes new blog *Surface Design Show to feature awards scheme *FSC terminates Asia Plywood licence *Steico launches loft panel product *Sonae plant gets hit by fire again *MSc Timber Engineering course at Edinburgh Napier Univeristy *Second Wood Markets conference to be held in Vancouver *Sandvik focus on short-cycle press plates and endless belts for CPL *Pavatex gives Siempelkamp order for wood-fibre insulation board plant *Berneck postpones second continuous press MDF line *Tablemac plans to launch first MDF line at Barbosa *NFP Europe appointed agent for Tecsol
Going for a dozen
Published:  13 June, 2008
Jiangsu Changshu Dong Fang Corporation Ltd, a government owned company, built its first MDF line in 1995. Located in Changshu City, Jiangsu province, that 15,000m3 a year single-opening line was purchased from Shanghai Wood Based Panel Machinery Co Ltd (SWPM) and is still in operation today. In 1999, the company built its second MDF line, from the same machinery supplier, but with a multi-opening press and annual capacity of 60,000m3. The third MDF line, built in 2000, had another SWPM multi-opening press, with a slightly larger annual capacity of 80,000m3, and was the first of a series of annual additions to the company's capacity. It was built in Hongze, Jiangsu. In the same location, the fourth, identical, line was built the following year. The fifth line had a capacity of 100,000m3 of MDF and was built in Xuanchang, Anhui province, in 2002. The following year saw line six, again with a capacity of 100,000m3, built in Fengyang, Anhui. Line seven appeared in Huaiyin, Jiangsu, in the same year as Fengyang (2003). This one had an annual capacity of 80,000m3. A major structural change for the company also came in 2003. Mr Li You Yu, who had joined the company as chief executive in 1998 having been brought in to rescue the business from financial difficulties, became the outright owner and president of the business, changing its name to the present title of Jiangsu Dongdun Wood Industry Group. Up to this time, all the lines had been supplied by SWPM with all-Chinese machinery. However, in 2004, Mr Li bought his first particleboard line (and his eighth panel production line) and this time he chose Sufoma as the supplier. The 80,000m3/year multi-opening line was installed at the site in Hongze and this line also marked another departure for the company as, for the first time, it purchased some machinery from outside China. This comprised chippers from German manufacturer Maier and a dryer from M-E-C of the US. The company reverted to 100% Chinese-sourced machinery for its ninth line in 2005. It also returned to MDF, building a 100,000m3/year multi-opening-press Sufoma line, equipped with a Sufoma refiner; the refiners for the other lines had all been supplied by SWPM. This ninth line was built in Liyang, Jiangsu province. Line 10 followed in 2006. It was back to SWPM for the entire line, including the refiner, and it had a 100,000m3 annual capacity. Number 10 was built in Taihe, Anhui. In common with the majority of his competitors, Mr Li then decided to go for an imported continuous press for his eleventh line. This came on stream in 2007 with a Dieffenbacher CPS continuous press of 26.3mx8ft, equipped with the flexible infeed/wedge compactor for the production of thin board. Rated at an annual capacity of 180,000m3, Mr Li said this line is in fact capable of producing 250,000m3/year. Breaking the Chinese machinery mould rather thoroughly, line eleven has Pallmann of Germany chipping and refining, GTS Energy plant, Steinemann sander and Anthon panel sawing system. "This gives us a grand total of around one million m3, including the particleboard line, and puts us among the top five MDF producers in China," said Mr Li proudly. I asked him why there was just line number eight producing particleboard. "The market is not so good for particleboard in China. Most of the raw material for the particleboard comes from recycled city waste and collection of that is difficult at this time," he said candidly. Eleven lines is not likely to be the end of the story for Dongdun though - Mr Li plans a twelfth, for MDF production. The line was not yet ordered at the time of my visit in March, but it will be another imported continuous line with capacity "in the 150,000 to 200,000m3 range," according to the president. "We hope to have start-up of line twelve during 2009." Value-adding has not been ignored by Dongdun either, with a laminate flooring line having been installed at the Changshu City site in 2004. It is a Sufoma line with annual capacity of two million m2, but Mr Li said he has no plans to add any more laminate flooring capacity. However, he does plan to add short-cycle pressing lines at some time in the future. With regard to wood supply, the president said that he was able to satisfy the needs of all his lines, so far, utilising different species at the different sites. Lines one to eight, and 10 and 11, utilise poplar and mixed woods, while line 9 uses pine and mixed woods. The trees are grown by farmers who plant on state-owned land. Dongdun has a plantation in Changshu City and one in Huaiying City, both in Jiangsu province, although these trees are not yet ready to harvest. Mr Li plans to use that wood for lines one to four only. There are concerns among many industry observers that there is now too much MDF capacity extant or planned in China and Mr Li acknowledged that there could be more difficult times ahead. "In the future the competition will become stronger and stronger and the price will go down, but at the moment it is a good and profitable business. "Costs are rising, too, but we have our own resin plants at each site and at the beginning of each year we set a budget for resin and calculate an average cost and manage the business accordingly." So is this a good time for Dongdun to be planning its twelfth line? "We already have a lot of MDF lines and a lot of experience in the industry," said the company president. "If we stop expanding, maybe another company will come along and want to take us over. So we must expand and get stronger and have the chance to take over other smaller companies. You must always advance even though the competition is strong in China." Things were beginning to look very uncertain for the global economy at the time of my visit to Dongdun in March and Mr Li could see the possible effects on his business. "Maybe growth will slow in China and maybe even go down in the future," he said. "There are many MDF mills in this country and many may close. I expect there to be one or two hundred mills in the future and this gives us a good opportunity to expand. We have a good profit and good mill management and we will gain more experience and better management skills. "If and when the Chinese economy goes down, my management will already be at a high level of competence and we will be able to face strong competition. "Our profits will go down with increasing costs but we will be in a strong position to face this competition. Also, the Chinese furniture industry is expanding and is a main consumer of MDF - the two industries are growing together."

Calendar