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*Sandvik focus on short-cycle press plates and endless belts for CPL *Pavatex gives Siempelkamp order for wood-fibre insulation board plant *Berneck postpones second continuous press MDF line *Tablemac plans to launch first MDF line at Barbosa *NFP Europe appointed agent for Tecsol *Obituary: Gerhard Dieffenbacher former owner of Dieffenbacher Group *Further plea to cut subsidies for burning wood in power stations *Obituary: Ted Bauer a leading player in the world of MDF *Plywood house building system trialled *Latvian plywood producer posts 20% annual sales growth *Browns picks Caberwood for new plant *Martinsons revokes redundancies plan *Egger records 5% growth in half-year profits *Cowie is first Norbord site to achieve safety milestone in Europe *Slower decline registered in German particleboard exports *Momentous start for Arauco but marred by mill fire *Homatherm reschedules start of ex Isoroy particleboard plant *Pfleiderer continues to grow its revenue and operating income in Q3, 2011 *Kronospan takes OSB plant to Russia *Successful 2011 for Andritz *International Wood Composites Symposium *GreCon wins award for Contilog *Sonae restarts particleboard production at Knowsley *China timber product exports reach US$31.5bn *Kronospan takes train from Devon to Wales *Plywood competitor panel production doubles *Weyerhaeuser joins the TTF *Egger’s new wood recycling plant is opened *Raute receive over €16m orders from Chile *Nordlam expands glulam production *Steico reports reduced profits *New study on effects of mountain pine beetle infestation *Canfor to permanently close two mills *Mary Jo Nyblad assumes APA chairmanship *BSW Timber explores modified wood technology *interzum had 13% more visitors than in 2009 *Xylexpo 2012 looking to 20% increase in show space *Second annual UK Biomass Directory *Dirk Eiynck changes to Vauth-Sagelto to expand innovative capacity *Green and cost-effective sound reduction product *Norbord extends range of particleboard flooring products *New OSB plant to be constructed in Russia *Belarus to invest €500m in particleboard and MDF production by 2016 *Lumin plywood PEFC certified *Poplar Association extends reach *Patent granted for MDF recycling business *Tungsten prices and availability still tense *Significant changes in HPVA Laboratories staffing *Latina conference 2012 on innovation and new challenges *Homag profitability improves in Q3 *Biesse's net losses reduce *NPPD dinner: “Its tough out there” *UK panel product imports grow, solid wood declines *False BBA claims for Pine Deck plywood *Indonesian timber product companies record losses *Major campaign launched to stop trees going up in smoke *Eumabois says a big thank you to Fulvia Scherini *Brazilian laminate floor makers fight off Chinese imports *Eucatex looks to invest in north-east Brazil *Puhos tries to sell off plant assets *Sonae has had to delay Knowsley restart *Norbord reports C$12m earnings and record productivity *New composite material to open up wide range of end-uses *Premier buys assets of FG Hawkes *Masisa opens Chile’s first MDP line *Weyerhaeuser faces challenging markets, but remains in profit *UPM records operating loss for Q3 *Accoya plans international expansion *Pallmann achieves global success with wood shredding technologies *Woodchip take from Karri forest increased *Three new biomass plants could consume the entire UK forest harvest *ZOW Bad Salzuflen 2012 *Interzum Moscow in sixth year *WMF 2012 & FAM 2012 in 14th showing *ZOW Istanbul proving a success *Petri Lakka appointed to Raute executive board *Pfleiderer streamlines its executive board *Third wood pellet conference hosted by Sweden *Finnforest launches panel for railway interiors *UPM donates composite decking for disaster relief *Modified wood specification manual *12th edition of WoodMac China *Change of head of marketing at Steinemann *Furniture grade OSB gains market share *Kronospan builds Belarus wood processing plant *Biesse acquires Chinese machinery maker
TECHNICALLY SPEAKING
Published:  29 May, 2008
I attended a formaldehyde conference, the focus of which was on the many different test methods used to measure formaldehyde content and emissions, and I began thinking about the relative performance of plywood, particleboard and MDF.   The structure of plywood is very different to densified panels and this will affect its relative performance dependent on the test method; plywood does not normally have glue on its faces. Thus it will perform well in a test where the edges are sealed so the formaldehyde must escape through the faces. The gas analysis method is such a method; in fact the reference for plywood. The thickness and permeability of the outer veneers will control the formaldehyde emission rate.   Particleboard or MDF does have adhesive on its surface, mixed with the particles or fibres, but the surfaces tend to be densified by pressing and the higher density will lead to lower permeability and slower diffusion rates.   Panel structure will have slightly less influence in other tests where the edges are not sealed, like the Japanese desiccator and European flask methods. The perforator method is an extraction method where all the formaldehyde is supposed to be removed by boiling in toluene.   Although I know the typical adhesive content of densified and plywood panels, the methods of expressing the adhesive contents are different so a conversion is required.   The adhesive content of plywood is expressed as a glue-spread value used during manufacture (g/m?); for densified panel adhesive it is given as a percentage of dry wood content.   The glue-spread values for a plywood are dependent on the grade of panel, wood species and the veneer surface roughness.   A typical range of glue-spread values for a single glue line are 150-250g/m2. To convert this to a percentage of dry wood we will have to make some assumptions about the solids-content of the glue and structure of the plywood. If the solids-content is 60% and the panel is 18mm five-ply, then the solid adhesive content as a percentage of dry wood is going to vary between about 4 and 5%, depending on the veneer density. A seven-ply version would have a range of approximately 5 to 7% because there are more glue lines.   This demonstrates that plywood generally has less adhesive as a percentage of wood weight than typical densified panels (8-14% depending on type and grade of panel), except OSB panels which have about 4%.  

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